IS 1554 Testing: PVC Insulated Heavy Duty Cables
NABL accredited testing of PVC insulated heavy duty cables to IS 1554: 69 tests, each against its clause. Testing is available at a BIS-recognised laboratory, so the report can be used for BIS certification.
| Standard | IS 1554 · BIS certification under IS 1554 |
|---|---|
| Covers | PVC insulated (heavy duty) Electric cables For Working voltages up to and including 1100 Volts; PVC Insulated (Heavy Duty) Electric cables for working voltages from 3.3 kV up to and including 11kV; PVC Insulated (Heavy Duty) Electric cables for working voltages from up to and including 1100 V |
| Accredited tests | 69 |
| Accreditation | NABL, ISO/IEC 17025:2017 |
| BIS-recognised testing | Available |
| Category | Cable & Wire Testing |
IS 1554 tests we offer
PVC insulated (heavy duty) Electric cables For Working voltages up to and including 1100 Volts
| # | Test | Clause / method |
|---|---|---|
| 1 | Smoke Density | Cl. 15.1.1 (C2) Cl 16.11 of IS 1554(Pt-1) IS 10810 (Pt.-63), ASTM D 2843 |
| 2 | Cold Impact Test | Cl. 15.4(b) of IS 1554(Pt-1),Cl. 4.1 (Table-1,2) of IS 5831,IS 10810 (Pt 21) |
| 3 | Shrinkage test | Cl.15.1(d)-3 of IS1554(Pt-1),Cl. 4.1 (Table-1,2) of IS 5831,IS 10810 (Pt 12) |
| 4 | Flame retardance test onbunched cables | Cl. 15.1.1 (C1) Cl.16.7 of IS 1554 (Pt- 1),IS 10810 (Pt -62) |
| 5 | Temperature Index Test | Cl. 15.1.1 (C1,C2) Cl.16.10 of IS 1554 (Pt-1),IS 10810 (Pt -64) |
| 6 | Tensile strengthof insulation&sheath | Cl.15.1(d)-1 of IS1554(Pt-1), Cl. 4.1 (table-1,2) of IS 5831,IS 10810 (Pt 7) |
| 7 | Uniformity of Zinc coating | Cl. 15.1(b) Cl. 13.6(e) of IS 1554 (Pt- 1),Cl. 9.2 of IS3975,IS 10810 (Pt40) |
| 8 | Winding test on Galvanized steel strips forarmouring | Cl. 15.1(b) Cl. 13.6 (d)of IS 1554(Pt-1),IS 10810 (Pt 39) |
| 9 | Wrapping test for Aluminium Conductor | Cl.15.1(a)-3) of IS1554(Pt-1), Cl.7.2.2of IS 8130,IS 10810(Pt 3) |
| 10 | Highvoltage Test (AC) | Cl. 15.1(f) Cl. 16.3 of IS 1554 (Pt-1),IS 10810 (Pt 45) |
| 11 | Highvoltage Test (DC) | Cl. 15.1(f) Cl. 16.3 of IS 1554(Pt-1),IS 10810 (Pt 45) |
| 12 | Cold Bend Test | Cl. 15.4(a) of IS 1554(Pt-1),Cl. 4.1 (Table-1,2) of IS 5831,IS 10810 (Pt 20) |
| 13 | Heat shock test | Cl. 15.1(d)-6 of IS1554(Pt-1), Cl. 4.1(Table-1,2) of IS5831,IS 10810 (Pt 14) |
| 14 | Mass of Zinc coating | Cl. 15.1(b) Cl. 13.6 (f)of IS 1554 (Pt-1),Cl. 9.1 of IS 3975,IS 10810 (Pt 41) |
| 15 | Ageing in air oven- Elongation | Cl. 15.1(d)-2 of IS1554(Pt-1), Cl. 4.1 (table-1,2)IS 5831,IS10810 (Pt 11) |
| 16 | Conductor resistance | Cl. 15.1(a)-4) of IS1554(Pt-1),Cl. 7.3, (Table-1,2) of IS 8130,IS 10810 (Pt 5) |
| 17 | Hot deformation test | Cl. 15.1(d)-4 of IS1554(Pt-1), Cl. 4.1 (Table1,2) of IS 5831,IS 10810 (Pt 15) |
| 18 | Loss ofmass test | Cl. 15.1(d)-5 of IS 1554(Pt-1), Cl. 4.1 (table-1,2) IS 5831,IS 10810 (Pt 10) |
| 19 | Oxygen Index Test | Cl. 15.1.1 (C1,C2) Cl.16.5 of IS 1554 (Pt- 1),ASTM D 2863-09 |
| 20 | Annealing test for Copper Conductor | Cl. 15.1(a)-1) of IS1554(Pt-1),Cl. 7.1.2.1 of IS 8130,IS10810 (Pt 1) |
| 21 | Armour Resistance Test | Cl. 15.1(b) Cl.13.6 (g)of IS 1554 (Pt-1), Cl. 8.4 of IS 3975,IS 10810 (Pt 42) |
| 22 | Dimension for armouring material | Cl.15.1 b), Cl.13.6(a),(b) of IS1554(Pt-1), Cl.7 of Table 5 of IS 3975,IS10810 (Pt 36) |
| 23 | Elongationat break of armouringmaterial | Cl. 15.1(b) Cl.13.6(a),(b) of IS1554(Pt- 1),IS 10810(Pt 37) |
| 24 | Elongationat break of insulation& sheath | Cl. 15.1(d)-1 of IS1554(Pt-1),Cl. 4.1 (table-1,2) of IS 5831,IS 10810 (Pt 7) |
| 25 | Flame Retardance Teston Single Cable | Cl. 15.1.1 (C1) Cl.16.6 of IS 1554(Pt- 1),IS 10810 (Pt 61) |
| 26 | Insulation resistance constant | Cl. 15.1(e) of IS 1554(Pt-1), Cl. 4.1 (table-1) of IS 5831,IS10810 (Pt 43) |
| 27 | Resistivity & Conductance test of Armour (Wires/strips) | Cl. 15.1(b) Cl. 13.6(g) of IS1554 (Pt-1),Cl. 8.4 of IS975,IS 10810 (Pt42) |
| 28 | Tensile strength of armouring material | Cl. 15.1(b) Cl.13.6(a),(b) of IS 1554(Pt- 1),IS 10810 (Pt 37) |
| 29 | Thickness of Insulation&Sheath | Cl. 15.1(C) Cl. 9.2,9.3, 12.3, 14.4.1, (Table-2,4,7) of IS 1554(Pt-1),IS 10810 (Pt 6) |
| 30 | Torsion test on Galvanized steel wire forarmouring | Cl. 15.1(b) Cl. 13.6(c)of IS 1554(Pt-1),Cl. 8.2 of Table 6 of IS3975,IS 10810 (Pt 38) |
| 31 | Thermal Stability | Cl. 15.1(d)-7 of IS1554(Pt-1), Cl. 4.1 (Table-1,2)of IS 5831,IS 10810 (Pt 60) |
| 32 | Ageing in air oven- Tensile Strength | Cl. 15.1(d)-2 of IS1554(Pt-1),Cl. 4.1(table-1,2)IS 5831,IS 10810 (Pt 11) |
| 33 | Tensile strength for Aluminium Conductor | Cl. 15.1(a)-2) of IS1554(Pt-1), Cl. 7.2.1.of IS 8130,IS10810 (Pt 2) |
| 34 | Flammability test (unaffected portion/ under period of Burning) | Cl. 15.1(h) Cl.16.4 of IS 1554(Pt-1),IS 10810 (Pt 53) |
| 35 | Volume Resistivity | Cl. 15.1(e) of IS1554(Pt-1), Cl.4.1(table- 1)of IS 5831,IS 10810 (Pt43) |
PVC Insulated (Heavy Duty) Electric cables for working voltages from 3.3 kV up to and including 11kV
| # | Test | Clause / method |
|---|---|---|
| 1 | Smoke Density Rating | IS 1554 (Part 2) Cl.19.15 |
| 2 | Ageing in Air Oven on Insulation & Sheath | IS 1554 (Part 2) Cl.18.1 |
| 3 | Annealing test (for Copper) | IS 1554 (Part 2) Cl.18.1 & IS 8130 |
| 4 | Armoured Coverage Percentage | IS 1554 ( Part 2) Cl.16.1.2 & Appendix C |
| 5 | Cold Bend Test on Insulation & Sheath | IS 1554 (Part 2) |
| 6 | Cold Impact Test on Insulation & Sheath | IS 1554 (Part 2) Cl.18.4 |
| 7 | Conductor Resistance Test / Resistance of Conductors | IS 1554 (Part 2) Cl.18.1 |
| 8 | Determination of the halogen acid gas content | IS 1554 (Part 2) |
| 9 | Dimensions of Armouring Material | IS 1554 (Part 2) Cl.16.2 & 16.3 Table 3 |
| 10 | Flame Retardance test on Bunched Cables | IS 1554 (Part 2) Cl.19.11 |
| 11 | Flame Retardance test on single Cables | IS 1554 (Part 2) Cl 20.11 |
| 12 | Flammability test (unaffected portion/ under period of Burning) | IS 1554 (Part 2) Cl.18.1 & 19.8 |
| 13 | Heat Shock Test on Insulation & Sheath | IS 1554 (Part 2) Cl.18.1 |
| 14 | High voltage test | IS 1554 (Part 2) Cl.18.1 &19.7 |
| 15 | Hot Deformation/ Pressure Test at High Temperature on Insulation & Sheath | IS 1554 (Part 2) Cl.18.1 |
| 16 | Insulation Resistance | IS 1554 (Part 2) Cl.18.1 |
| 17 | Insulation Resistance (Volume Resistivity) | IS 1554 (Part 2) Sec- 4 Cl.18.1 |
| 18 | Loss of Mass in air oven on Insulation & Sheath | IS 1554 (Part 2) Cl.18.1 |
| 19 | Mass of Zinc Coating | IS 1554 (Part 2) Cl.18.1 |
| 20 | Oxygen Index Test | IS 1554 (Part 2) Cl.19.9 |
| 21 | Resistivity Test of armour | IS 1554 (Part 2) Cl.18.1 & 16.6 |
| 22 | Shrinkage Test on Insulation & Sheath | IS 1554 (Part 2) Cl.18.1 |
| 23 | Temperature Index | IS 1554 (Part 2) Cl.19.14 |
| 24 | Tensile strength & Elongation at break for armouring material | IS 1554 (Part 2) Cl.18.1 & 16.6 |
| 25 | Tensile Strength & Elongation at Break on Insulation & Sheath | IS 1554 (Part 2) Cl.18.1 |
| 26 | Tensile Test (for Aluminium) | IS 1554 (Part 2) Cl.18.1 |
| 27 | Test for overall dimensions, Eccentricity & thickness of Insulation & Sheath | IS 1554 (Part 2) Cl.11,.15,17 & 18.1 |
| 28 | Thermal Stability Test on Insulation & Sheath | IS 1554 (Part 2) Cl.18.1 |
| 29 | Torsion Test for Round Wire | IS 1554 (Part 2) Cl.16.6 & 18.1 |
| 30 | Uniformity of Zinc Coating | IS 1554 (Part 2) Cl.16.6 & 18.1 |
| 31 | Water Absorption (Gravimetric) | IS 1554 (Part 2) Cl.18.1 |
| 32 | Winding Test for Formed Wire | IS 1554 (Part 2) Cl.16.6 & 18.1 |
| 33 | Wrapping Test (for Aluminium) | IS 1554 (Part 2) Cl. 18.1 |
PVC Insulated (Heavy Duty) Electric cables for working voltages from up to and including 1100 V
| # | Test | Clause / method |
|---|---|---|
| 1 | Armoured Coverage Percentage | IS 1554 ( Part 1) Cl.13.1.2 & Appendix C |
How IS 1554 testing works
- Tell us the purpose. BIS certification, a tender, a customer requirement or a design check. The purpose decides which clauses and which laboratory.
- Get the sample list and quote. We confirm the tests, the number of samples and the timeline for your product and its variants.
- Send samples. We help with labels, the test request and any technical documents the tests need.
- Testing and report. Tests are carried out under NABL accreditation and the report lists each clause, the requirement and the result.
- Review and use. We check the report before you submit it to BIS, a tender authority or your customer, and help if they raise a query.
Need the ISI mark or CRS registration as well? See IS 1554 BIS certification for the products covered, the order, fees and process.
Frequently asked questions
Which IS 1554 tests are NABL accredited?
All 69 tests listed on this page are within NABL accreditation (ISO/IEC 17025), each against the clause of IS 1554 shown next to it. The report carries the NABL accreditation mark for these tests.
Can the IS 1554 test report be used for BIS certification?
Yes. Testing to IS 1554 is available at a BIS-recognised laboratory, so the report can be submitted with a BIS application. BIS may still draw its own samples during the factory inspection.
How many samples are needed for IS 1554 testing?
It depends on the product, its variants and the tests you need. Share the product details and the purpose of the test (BIS, tender or customer) and we will send the sample list and a quote.
Can you test only some clauses of IS 1554?
Yes. For a tender, a customer complaint or a design check, we can test selected clauses. For BIS certification or a type test, every applicable clause has to be covered.
Other cable & wire testing
- IS 10810 Methods of Test for Cables
- IS 7098 XLPE Insulated Cables
- IS 9968 Elastomer Insulated Cables
- IS 17505 Fire Survival Cables
- IS 6380 Elastomeric Insulation & Sheath for Cables
- IS 5831 PVC Insulation & Sheath for Cables
- IS 4289 Flexible Lift Cables
- IS 16246 Fire Resistant Circuit Integrity Cables
- IS 8130 Conductors for Insulated Cables
- IS 17293 Solar PV Cables
- IS 14494 Flexible Mining Cables
- IS 17048 HFFR Cables
- IS 694 PVC Insulated Cables
- IS 2465 Cables for Motor Vehicles
- IS 3975 Steel Armour Wires & Tapes for Cables
- IS 14255 Aerial Bunched Cables
- IS 9857 Welding Cables
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See the NABL testing service for how we work. Tests listed are within NABL accreditation (ISO/IEC 17025).
Not sure which certification your product needs?
Talk to a team led by former BIS Directors. We'll map every approval your product needs before you spend on testing.