IEC 60502 Testing: Power Cables 1 kV to 30 kV
NABL accredited testing of power cables 1 kV to 30 kV to IEC 60502: 119 tests, each against its clause.
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| Standard | IEC 60502 |
|---|---|
| Covers | Power cables with extruded insulation and their accessories for rated voltages from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV) - Part 2: Cables for rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV); Power cable with extruded insulation rated voltages of 1kV (Um =1.2 kV) and 3 kV (Um =3.6 kV); Power Cables With Extruded Insulation And their Accessories For Rated Voltages From 1 kV Upto 30 kV; Power cables with extruded insulation and their accessories for rated voltages from 1kV (Um =1.2 kV) up to 30 kV (Um =36 kV); Part 2: Cables for rated voltages from 6 kV (Um =7.2 kV) up to 30 kV (Um =36 kV); Cables for rated voltages from 6 kV (Um =7.2 kV) up to 30 kV (Um =36 kV); Power cables with extruded insulation and their accessories; Power Cables With Extruded Insulation And Their Accessories For Rated Voltage From 1 kV (Um=1.2 kV) Upto 30 kV (Um=36 kV) Part-2 Cables For Rated Voltage From 6 kV ( Um 7.2 kV) Upto 30 kV ( Um =36 kV) |
| Accredited tests | 119 |
| Accreditation | NABL, ISO/IEC 17025:2017 |
| Category | Cable & Wire Testing |
IEC 60502 tests we offer
Power cables with extruded insulation and their accessories for rated voltages from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV) - Part 2: Cables for rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV)
| # | Test | Clause / method |
|---|---|---|
| 1 | After immersion in hot oil (Elongation at break) | IEC 60502 (Pt.2) / IEC 60811-404 IEC 60811-501 |
| 2 | After immersion in hot oil (Tensile strength) | IEC 60502 (Pt.2) / IEC 60811-404 IEC 60811-501 |
| 3 | Determination of elastic modulus | IEC 60502 (Pt.2) |
| 4 | Determination of hardness (IRHD) | IEC 60502 (Pt.2) (Annex E) |
| 5 | High voltage Test (AC) | IEC 60502 (Pt.2) |
| 6 | Insulation resistance (Volume Resistivity) | IEC 60502 (Pt.2) |
| 7 | Insulation resistance constant | IEC 60502 (Pt.2) |
| 8 | Ozone resistance test | IEC 60502 (Pt.2) / IEC 60811-403 |
| 9 | Tensile strength for Aluminium Conductor | IEC 60502 (Pt-2) / IEC 60228 |
| 10 | Water penetration test | IEC 60502 (Pt.2) Annex F |
| 11 | Dimensions | IEC 60502(Pt.2) / IEC 60228 |
| 12 | Additional ageing test on piece of complete cable, Elongation | IEC 60502-2:2014 Cl 19.7, IEC 60811-401 :2012 Cl 4 Amendment-1 |
| 13 | Determination of hardness of HEPR Insulation | IEC 60502-2 Cl 19.20 & Annex E |
| 14 | Measurment of the electrical resistance of conductor | IEC 60502-2 Cl 16.1 a & 16.2 |
| 15 | Measurment of thickness of Lead sheath | IEC 60502-2:2014 Cl 19.4, 17.6.2 & 17.6.3 |
| 16 | Test for determining the mechnical properties of insulation before & after ageing (Elongation) | IEC 60502-2 :2014 cl 19.5 &IEC 60811-501 Cl 4.2.6 |
| 17 | Test for determining the mechnical properties of non -metal sheath before & after ageing Elongation | IEC 60502-2:2014 Cl 19.6,,IEC 60811-501 :2012 Cl 4.2.6 Amendment -1 |
| 18 | Test on PVC insulation & sheath at low temperature ( Bending tests) at low temperature for insulation and sheaths | IEC 60502-2:2014,Cl 19.10 IEC 60811-504 Cl 4 |
| 19 | Thermal Stability test for PVC Insulation & Sheaths | IEC 60502-2:2014 Cl 19.19,IEC 60811-405 Cl 4 |
| 20 | Additional ageing test on piece of complete cable, Tensile Strength | IEC 60502-2:2014 Cl 19.7.,IEC 60811-401 Cl 4 |
| 21 | Flame spread test on single cable | IEC 60502-2:2014 Cl 19.16,IEC 60332-1-2:2004 Amd 1 |
| 22 | Heat Shock test on insulation & non metallic Sheath | IEC 60502-2:2014 Cl 19.11, IEC 60811-509:2012 Cl 4, amendment 1 |
| 23 | Measurment of armour wires / Measurment of tape | IEC 60502-2: Cl 17.7.1 / IEC 60502-2: Cl 17.7.2 |
| 24 | Measurment of Carbon Black Content of black PE Over sheath | IEC 60502-2:2014 Cl 19.16,IEC 60811-605 Cl 4 |
| 25 | Measurment of the External Diameter | IEC 60502-2:2014 Cl 17.8,IEC 60811-203 Cl 4 |
| 26 | Measurment of thickness of insulation | IEC 60502-2:2014 Cl 19.2.1, IEC 60811-201 Cl 4. Amendment -14 |
| 27 | Shrinkage test on insulation | IEC 60502-2:2014 Cl 19.18,IEC-60811-502 Cl 4 |
| 28 | Shrinkage test on PE outer sheaths | IEC 60502-2:2014 Cl 19.22,IEC -60811-503 Cl 4 |
| 29 | Strippability test on insulation screen | IEC 60502-2 Cl19.23.2 |
| 30 | Test for determining the mechnical properties of insulation before & after ageing( Tensile Strength | IEC 60502-2:2014 Cl 19.5,IEC 60811-501, Cl 4.2.6 Amendment-1 |
| 31 | Test on PVC insulation and sheath at low temperature ( Impact Test) at low temperature for insulation and sheaths | IEC 60502-2:2014 Cl 19.10, IEC 60811-506 Cl 4 :2012 |
| 32 | Water Absorption Test for Insulation | IEC 60502-2:2014 Cl 19.15,IEC 60811-402 Cl 4 |
| 33 | Conditioning and mechnical test Ageing In Air Oven | IEC 60502-2:2014 Cl 19.6.3,IEC 60811-401:2012 Cl 4 Amendment-1 |
| 34 | Hot set test (%) for EPR,HEPR, and XLPE Insulation and Elastomeric sheaths | IEC 60502-2:2014 Cl 19.13 & 17.10,IEC-60811-507,Cl 4 |
| 35 | Loss of mass on PVC sheath | IEC 60502-2:2014 Cl 19.8,IEC 60811-409 : Cl 4 |
| 36 | Pressure test at high temperature on insulation and non metallic sheath | IEC 60502-2:2014 Cl 19.9,IEC 60811-508 2012 Cl 4 Amendment-1 |
| 37 | Test for determining the mechnical properties of non -metal sheath before & after ageing ( Tensile Strength | IEC 60502-2:2014 Cl 19.6, IEC 60811-501:2012 Cl 4.2.6 Amendment-1 |
Power cable with extruded insulation rated voltages of 1kV (Um =1.2 kV) and 3 kV (Um =3.6 kV)
| # | Test | Clause / method |
|---|---|---|
| 1 | Conductivity test | IEC 60502 (Pt.1) IEC 60754-2 |
| 2 | Fluorine content test | IEC 60502 (Pt.1) IEC 60684-2 |
| 3 | pH test | IEC 60502 (Pt.1) IEC 60754-2 |
| 4 | After immersion in hot oil (Elongation at break) | IEC 60502 (Pt.1) IEC 60811-404 IEC 60811-501 |
| 5 | After immersion in hot oil (Tensile strength) | IEC 60502 (Pt.1) IEC 60811-404 IEC 60811-501 |
| 6 | Conductor resistance | IEC 60502(Pt. 1) / IEC 60228 |
| 7 | Determination of elastic modulus | IEC 60502 (Pt.1) |
| 8 | Determination of hardness (IRHD) | IEC 60502 (Pt.1) (Annex E) |
| 9 | Dimension for armouring material | IEC 60502(Pt. 1) |
| 10 | Insulation resistance (Volume Resistivity) | IEC 60502 (Pt.1) |
| 11 | Ozone resistance test | IEC 60502 (Pt.1 IEC 60811-403 |
| 12 | Tensile strength for Aluminium Conductor | IEC 60502(Pt. 1) / IEC 60228 |
| 13 | Dimensions | IEC 60502(Pt. 1) / IEC 60228 |
| 14 | Acid gas emission test | IEC 60502 (Pt.1) IEC 60754-1 |
| 15 | After ageing in air oven (Pieces of complete cable) Elongation at break | IEC 60502 (Pt.1) IEC 60811-401 |
| 16 | After ageing in air oven (Pieces of complete cable) Tensile strength | IEC 60502 (Pt.1) IEC 60811-401 |
| 17 | After immersion in hot oil Elongation at break | IEC 60502 (Pt.1) IEC 60811-404 IEC 60811-501 |
| 18 | After immersion in hot oil Tensile strength | IEC 60502 (Pt.1) IEC 60811-404 IEC 60811-501 |
| 19 | Behaviour at low temperature | IEC 60502 (Pt.1) IEC 60811-505 |
| 20 | Carbon black content | IEC 60502 (Pt.1) |
| 21 | Elongation at break of insulation & sheath | IEC 60502 (Pt.1) IEC 60811-501 |
| 22 | Flame spread test on bunched cables | IEC 60502 (Pt.1) IEC 60332-3-24 |
| 23 | Flame spread test on Single Cable | IEC 60502 (Pt.1) IEC 60332-1 |
| 24 | Heat shock test (cracking) | IEC 60502 (Pt.1) IEC 60811-509 |
| 25 | High voltage Test (AC) | IEC 60502 (Pt.1 |
| 26 | Hot pressure test (indentation) | IEC 60502 (Pt.1) IEC 60811-508 |
| 27 | Hot Set Test | IEC 60502 (Pt.1) IEC 60811-507 |
| 28 | Loss of mass in air oven | IEC 60502 (Pt.1) IEC 60811-501 |
| 29 | Shrinkage test | IEC 60502 (Pt.1) IEC 60811-502 |
| 30 | Smoke emission test | IEC 60502 (Pt.1) IEC 61034-2 |
| 31 | Tensile strength of insulation & sheath | IEC 60502 (Pt.1) IEC 60811-501 |
| 32 | Thickness of Insulation & Sheath | IEC 60502 (Pt.1) |
| 33 | Water Absorption (Gravimetric) | IEC 60502 (Pt.1) IEC 60811-402 |
Power Cables With Extruded Insulation And their Accessories For Rated Voltages From 1 kV Upto 30 kV
| # | Test | Clause / method |
|---|---|---|
| 1 | Test For Determining Mechanical Properties Of Insulation Before And After Ageing, Tensile Strenth Before Ageing Treatment | IEC 60502-1 :2021 Cl 18.4,IEC 60811 -501 |
| 2 | Measurement Of Carbon Black Content Of Black PE Oversheaths and/or Mineral Filler in Polyethylene Compounds | IEC 60502-1:2021, Cl 18.16.,IEC 60811-605 Cl 4 |
| 3 | Acid Gas Emission Test | IEC 60502-1 :2021 Cl 18.15.4,IEC 60754-1 Cl 1 to 10 |
| 4 | Additional Ageing Test On Piece Of Complete Cables | IEC 60502-1:2021 Cl 18.6,IEC 60811-401 Cl 4 |
| 5 | Ageing Treatment | IEC 60502-1:2021 Cl 18.4.2,IEC 60811-401 Cl 4 |
| 6 | Bending Tests At Low Temperature for Insulation and Sheaths | IEC 60502-1 :2021 Cl 18.8,IEC 60811-504 Cl 4 |
| 7 | Elongation Before Ageing Treatment | IEC 60502-1 :2021 Cl 18.5,IEC 60811-501 Cl 4.2.6 |
| 8 | Fire Tests- Flame Spread Test On Single Cable | IEC 60502-1:2021 Cl 18.15,IEC 60332-1-2 Cl 4 |
| 9 | Flame Spread Test For Bunched Cables | IEC 60502-1: 2021 Cl 18.15.2,IEC 60332-3-24 Cl 5 |
| 10 | Heat Shock Test | IEC 60502-1 2021 Cl 18.8,IEC 60811-509 Cl 4 |
| 11 | High Voltage Test | IEC 60502-1 Cl 17.4.1 |
| 12 | Hot Set Test (On Load test) for Cross-Linked Materials | IEC 60502-1 :2021 Cl 18.12,IEC 60811-507 Cl 4 |
| 13 | Hot Set Test for Cross- Linked Materials | IEC 60502-1 :2021 Cl 18.12,IEC 60811-507 Cl 4 |
| 14 | Impact Test at Low Temperature for Insulations and Sheaths | IEC 60502-1 :2021 Cl 18.9,IEC 60811-506 Cl 4 |
| 15 | Loss Of Mass On PVC Sheet | IEC 60502-1 :2021 Cl 18.7,IEC 60811-409: Cl 4 |
| 16 | Measurement Of Thickness Of Insulation | IEC 60502-1 :2021 Cl 18.2,IEC 60811-201 Cl 4 |
| 17 | Measurement Of Thickness Of Non Metallic Sheaths | IEC 60502-1 :2021 Cl 18.3,IEC 60811-202 Cl 4.4 |
| 18 | Oil Emmersion Test For Elastomer Sheath | IEC 60502-1:2021 Cl 18.13,IEC 60811-404 Cl 4 |
| 19 | Pressure Test at High Temperature for Insulation and Sheaths | IEC 60502-1 :2021 Cl 18.8,IEC 60811-508 Cl 4 |
| 20 | Shrinkage Test for Insulations | IEC 60502-1:2021 Cl 18.17,IEC 60811-502 Cl 4 |
| 21 | Shrinkage Test for Sheaths | IEC 60502-1:2021 Cl 18.2.1,IEC 60811-503 Cl 4 |
| 22 | Smoke Emission Test | IEC 60502-1:2021 Cl 18.15.3,IEC 61034-2, Cl 1to 9 |
| 23 | Tensile Strength Before Ageing Treatment | IEC 60502-1 :2021 Cl 18.5,IEC 60811-501 Cl 4 |
| 24 | Water Absorption Test For Hallogen Free Oversheaths | IEC 60502-1 :2021, Cl 18.22.2,IEC 60811-402 Cl 4 |
| 25 | Water Absorption Tests (Gravimetric) | IEC 60502-1 :2021, Cl 18.14,IEC 60811-402 Cl 4 |
| 26 | Water Penetration Test | IEC 60502-1 2021 |
| 27 | Hardness Shore-A Of HEPR | IEC 60502-1 Cl 18.19.1 Annexure-C & |
Power cables with extruded insulation and their accessories for rated voltages from 1kV (Um =1.2 kV) up to 30 kV (Um =36 kV)
| # | Test | Clause / method |
|---|---|---|
| 1 | After ageing in air oven (Pieces of complete cable) Elongation at break | IEC 60502 (Pt.2) IEC 60811-401 |
| 2 | After ageing in air oven Elongation at break | IEC 60502 (Pt.2) IEC 60811-502 |
| 3 | Behaviour at low temperature | IEC 60502 (Pt.2) IEC 60811-505 |
| 4 | Conductor resistance | IEC 60502(Pt.2) / IEC 60228 |
| 5 | Elongation at break of insulation & sheath | IEC 60502 (Pt.2) IEC 60811-501 |
| 6 | Heat shock test (cracking) | IEC 60502 (Pt.2) IEC 60811-509 |
| 7 | Hot Set Test | IEC 60502 (Pt.2) IEC 60811-507 |
| 8 | Loss of mass in air oven | IEC 60502 (Pt.2) IEC 60811-501 |
| 9 | Shrinkage test | IEC 60502 (Pt.2) IEC 60811-1-3 |
| 10 | Thickness of Insulation & Sheath | IEC 60502 (Pt.2) |
| 11 | Water Absorption (Gravimetric) | IEC 60502 (Pt.2) IEC 60811-1-3 |
Part 2: Cables for rated voltages from 6 kV (Um =7.2 kV) up to 30 kV (Um =36 kV)
| # | Test | Clause / method |
|---|---|---|
| 1 | After ageing in air oven (Pieces of complete cable) Tensile strength | IEC 60502 (Pt.2) IEC 60811-401 |
| 2 | Carbon black content | IEC 60502 (Pt.2) IEC 60811-4-1 |
| 3 | Dimension for armouring material | IEC 60502(Pt.2) |
| 4 | Flame spread test on Single Cable | IEC 60502 (Pt.2) IEC 60332-1 |
| 5 | Hot pressure test (indentation) | IEC 60502 (Pt.2) IEC 60811-508 |
| 6 | Strippability test | IEC 60502 (Pt.2) |
| 7 | Thermal stability test | IEC 60502 (Pt.2) IEC 60811-3-2 |
Cables for rated voltages from 6 kV (Um =7.2 kV) up to 30 kV (Um =36 kV)
| # | Test | Clause / method |
|---|---|---|
| 1 | After ageing in air oven Tensile strength | IEC 60502 (Pt.2) IEC 60811-502 |
| 2 | Tensile strength of insulation & sheath | IEC 60502 (Pt.2) IEC 60811-501 |
Power cables with extruded insulation and their accessories
| # | Test | Clause / method |
|---|---|---|
| 1 | Conditioning and mechnical test Tensile Strength Ageing In Air Oven | IEC 60502-2:2014 Cl 19.6.3, & 9.5.3,IEC 60811-401 Cl 4 |
Power Cables With Extruded Insulation And Their Accessories For Rated Voltage From 1 kV (Um=1.2 kV) Upto 30 kV (Um=36 kV) Part-2 Cables For Rated Voltage From 6 kV ( Um 7.2 kV) Upto 30 kV ( Um =36 kV)
| # | Test | Clause / method |
|---|---|---|
| 1 | Resistivity Of Semi Conducting Screen | IEC 60502 (P-2),Cl 18.2.10 Annexure-D |
How IEC 60502 testing works
- Tell us the purpose. Export, a tender, a customer requirement or a design check. The purpose decides which clauses and which laboratory.
- Get the sample list and quote. We confirm the tests, the number of samples and the timeline for your product and its variants.
- Send samples. We help with labels, the test request and any technical documents the tests need.
- Testing and report. Tests are carried out under NABL accreditation and the report lists each clause, the requirement and the result.
- Review and use. We check the report before you submit it to a regulator, a tender authority or your customer, and help if they raise a query.
Frequently asked questions
Which IEC 60502 tests are NABL accredited?
All 119 tests listed on this page are within NABL accreditation (ISO/IEC 17025), each against the clause of IEC 60502 shown next to it. The report carries the NABL accreditation mark for these tests.
Is the IEC 60502 test report accepted outside India?
NABL is a signatory to the ILAC Mutual Recognition Arrangement, so its accredited reports are recognised by accreditation bodies in other member countries. Your buyer or regulator still decides what it accepts, so we confirm their requirement before testing.
How many samples are needed for IEC 60502 testing?
It depends on the product, its variants and the tests you need. Share the product details and the purpose of the test (BIS, tender or customer) and we will send the sample list and a quote.
Can you test only some clauses of IEC 60502?
Yes. For a tender, a customer complaint or a design check, we can test selected clauses. For BIS certification or a type test, every applicable clause has to be covered.
Other cable & wire testing
- IS 10810 Methods of Test for Cables
- IS 7098 XLPE Insulated Cables
- IS 1554 PVC Insulated Heavy Duty Cables
- IS 9968 Elastomer Insulated Cables
- IS 17505 Fire Survival Cables
- IS 6380 Elastomeric Insulation & Sheath for Cables
- IS 5831 PVC Insulation & Sheath for Cables
- IS 4289 Flexible Lift Cables
- IS 16246 Fire Resistant Circuit Integrity Cables
- IS 8130 Conductors for Insulated Cables
- IS 17293 Solar PV Cables
- IS 14494 Flexible Mining Cables
- IS 17048 HFFR Cables
- IS 694 PVC Insulated Cables
- IS 2465 Cables for Motor Vehicles
- IS 3975 Steel Armour Wires & Tapes for Cables
- IS 14255 Aerial Bunched Cables
- IS 9857 Welding Cables
- ANSI/TIA 568-C Ethernet (Twisted-Pair) Cables
- IEC 60245 Rubber Insulated Flexible Cables
- BS EN 50525 Low Voltage Energy Cables
- IEC 60227 PVC Insulated Cables up to 450/750 V
- BS 7846 Fire Resistant Armoured Cables
- BS 7629 Fire Resistant Screened Cables
- BS EN 50618 Solar PV Cables
- IEC 62930 Solar PV Cables
- BS 7655 Cable Insulation & Sheathing Materials
- BS EN 50288 Communication & Control Cables
- BS 6004 PVC Insulated & Sheathed Cables
- PAS 5308 Control & Instrumentation Cables
- ISO 6722 Automotive Cables
- BS 7889 Thermosetting Non-Armoured Cables
- BS EN 50363 Cable Insulation & Sheathing Materials
- BS 5467 Thermosetting Armoured Cables
- BS 6195 Flexible Cables for Coil Leads
- HD 626 Aerial Bunched Cables
- BS 6231 Single Core PVC Flexible Cables
- BS EN 50396 Non-Electrical Test Methods for Cables
- IEC 60811 Test Methods for Cable Materials
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See the NABL testing service for how we work. Tests listed are within NABL accreditation (ISO/IEC 17025).
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